Shaping the Future of Structural Materials

We integrate computational materials engineering, advanced manufacturing, and experimental characterization to design next-generation structural materials for demanding engineering applications.

Microstructure characterization and DIC strain mapping — current research

Research Journey

PhD through postdoctoral work

Processing routes: mechanical alloying & spark plasma sintering, high-pressure torsion, thermo-mechanical processing, and additive manufacturing.

Properties studied: thermal stability; severe deformation behavior and tensile properties at cryogenic, room, and high temperatures.

Research journey highlights album
6 highlights Research Journey Gallery

Our Research Areas

Our research is organized around the design, fabrication, and surface engineering of high-performance structural alloys — spanning computational alloy design, additive manufacturing, and advanced surface treatments.

Computational Materials Engineering

Designs high-performance structural alloys through CALPHAD-guided composition and phase stability optimization.

Ongoing Projects:
  • AI-Assisted Design of Advanced Structural Alloys and Optimization of Heat Treatment Parameters
CALPHAD Thermo-Calc Machine Learning Phase Stability

Additive Manufacturing

Fabricates designed high-performance structural alloys via laser-based additive manufacturing.

Ongoing Projects:
  • Laser Powder Bed Fusion of Multi-Principal Element Alloys
LPBF Directed Energy Deposition Process Optimization Microstructure

Surface Engineering

Improves the surface properties of high-performance structural alloys through laser cladding and surface modification.

Ongoing Projects:
  • Laser Surface Engineering for Enhanced High Temperature Degradation Resistance
Laser Cladding Surface Modification Wear Corrosion

Our Research Workflow

Our research follows an integrated workflow that combines computational tools, advanced processing, and experimental characterization to accelerate the development of structural materials.

1

Computational Design

CALPHAD, Thermo-Calc, AI-assisted alloy design

2

Materials Processing

Casting, heat treatment, additive manufacturing

3

Characterization

SEM, EBSD, XRD, DIC and microscopy

4

Performance Evaluation

Mechanical testing and property optimization

Funded Projects

Research projects supported by national funding agencies and industry partners.

Project TitleFunding AgencyValueRoleStatus
Design and development of maraging-based medium entropy alloys using additive manufacturingDRDO₹110.31 LakhsPI (Co-PI: Dr. G M Karthik, IIT BHU; Dr. K. Guruvidyathri, UOH)Ongoing
Development of compositionally complex alloys for laser cladding on top zone caster rollsTata Steel₹43.89 LakhsPI (Co-PI: Dr. G M Karthik, IIT BHU)Ongoing
Laser powder bed fusion processing of high-strength metastable beta Ti alloy Ti5553ARDB₹53.9 LakhsCo-PI (PI: Dr. G M Karthik, IIT BHU; Co-PI: Dr. Pawan Sarma, IIT BHU)Ongoing
Design, development, and microstructural engineering of ultra-strong maraging medium entropy alloysSERB (Core Research Grant)₹41.58 LakhsPI (Co-PI: Dr. Joysurya Basu, IIT BHU)Completed (Feb 2023 – Feb 2026)

Advancing Research Through Strategic Partnerships

Our research is strengthened through collaborations with academic institutions, research organizations, and industry partners, supported by competitive national research funding.

Research Collaborations

  • Academic Institutions
  • National Research Laboratories
  • Industrial Partners
  • International Research Collaborators

Funding Support

  • Anusandhan National Research Foundation (ANRF)
  • Defense Research and Development Organization (DRDO)
  • Tata Steel Limited (TSL)
  • Indian Institute of Technology (BHU) Varanasi